Ultrasound processing for high quality leather fat liquor production based on recovered fish oil
Paper Details
Ultrasound processing for high quality leather fat liquor production based on recovered fish oil
Abstract
Treatment of tanned leather with oil/water emulsion (fatliquor) is well known as leather fatliquoring. The process has to capable of transfer fatty substance into leather backbone brings about leather fibers lubrication and enhancing the tensile properties. Promoting oil affinity to the water involves oil chemical treatment; uneco-friendly exothermic sulfonation is the commonly used method. Finding economical oleo-chemical resources and an eco-friendly oil emulsification process are noble goals. In this work, a trail to offer an economical high- quality leather fatliquor avoiding non-environmental friendly traditional methods based on ultrasound clean technology has been achieved. The ultrasound fish oil recovery from fish tissues byproduct was found to be more efficient 25% over the chemical traditional methods; the oil meets the requirements to be used as a leather fatliquor with chemical properties superiority over that extracted by conventional methods. The ultrasound oil/water emulsification and emulsion stability have been studies, emulsions of 70- 80% oil/water ratio (v/v) show great stability against pH variation; they were able to incorporate the required fatty matter into leather fibers consequently the desired improvement in the mechanical properties of liquored leather have been recognized.
Abdullah S, Abdul Mudalip SK, Sharrani S, Md Che Pi NA. 2010. Ultrasonic extraction of oil from monopterusalbus: Effect of different ultrasonic power, solvent volume and sonication time. Journal of Applied Science 10 (21), 2713-2719.
Adeniyi OD, Bawa AA. 2002. Mackerel (scomber scrombrus) oil extraction and evaluation as raw material for industrial utilization. Leonardo Journal of Sciences 8, 33-42.
Anthony DC. 2009. Tanning Chemistry: The Science of Leather. Royal Society of Chemistry, UK. Thomas Graham House, Science Park, Milton Road, Cambridge CB4 OW F.
Bligh EG, Dyer WJ. 1959. A rapid method of total lipid extraction and purification. Canadian Journal of Biochemistry and Physiology 37, 911-917.
Chakraborty R, Bepari S, Banerjee A. 2011. Application of calcined waste fish (Labeorohita) scale as low-cost heterogeneous catalyst for biodiesel synthesis. Bioresource Technology 102, 3610-3618.
Chen WY, Li GY. 2005. Leather Chemical, Light Industry Publishing Company Beijing.
Contamine F, Faid F, Wilhelm AM, Berlan J, Delmas H. 1994. Chemical reactions under ultrasound. Chemical Engineering Science 49(24b), 5865-5873.
Cuq MH, Benjelloun- Mlayah B, Delmas M. 1998. Oil extracted from seal hides: Characterization and use as leather fat liquor. Journal of the American Oil Chemists’ Society 75, 1015-1019.
Fukuda H, Kondo A, Noda H. 2001. Biodiesel fuel production by transesterification of oils. Journal of Bioscience and Bioengineering 92, 405-416.
Habib MA, Alshammari AG. 2014. Leather fatliquor from hide flestings. Journal of the Society of Leather Technology and Chemist 98(5), 199-205.
Habib MA, Alshammari AG. 2017. Recycling and utilization waste deep frying oil in leather industry. Indian journal of Chemical Technology 24, 198-205.
Jayasinghe P, Hawboldt K. 2012. A review of bio-oils from waste biomass: Focus on fish processing waste. Renewable & Sustainable Energy Reviews 16(1), 798-821.
Norziah MH, Nuraini J, Lee KY. 2009. Studies on the extraction and characterization of fish oil from wastes of seafood processing industry. Asian journal of food and agro – industry 2(04), 959-973.
Nyamunda BC, Moyo M, Chigondo F. 2013. Synthesis of fatliquor from waste bovine fat for use in a small scale leather industry. Indian Journal of Chemical Technology 20, 116-120.
O’Sullivan J, Murray B, Flynn C, Norton I. 2015. Comparison of batch and continuous ultrasonic emulsification processes. Journal of Food Engineering 167, 114-121.
Ola MA, Habib MA, El sayed MH. 2010. Leather fatliquoring agent prepared from phosphorylation of local animal bone. Journal of Indian Leather Technologists’ Association. fat Lx 6, 456-468.
Ramakrishnan VV, Ghaly AE, Brooks MS, Budge SM. 2013. Extraction of oil from mackerel fish processing waste using alcalase enzyme. Enzyme Engineering 2(2), 115-125.
Santos LM, Gutterres M. 2007. Reusing of a hide waste for leather fatliquoring. Journal of Cleaner Production 15, 12-16.
Shanmugam A, Ashokkumar M. 2014. Ultrasonic preparation of stable flax seed oil emulsions in dairy systems – physicochemical characterization. Food Hydrocolloids 39, 151-162.
Sivakumar V, Gayathri k, Pranavi PS, Francis Chandrasekaran C. 2012. Ultrasound assisted cleaner alternate emulsification method for oil and fats: tallow emulsion – fatliquor preparation for leather application. Journal of Cleaner Production 37, 1-7.
Sivakumar V, Poorna Prakash R, Rao PG, Ramabrahmam BV, Swaminathan G. 2008. Power ultrasound in fatliquor preparation based on vegetable oil for leather application. Journal of Cleaner Production 16(4), 549-553.
Sivakumar V, Swaminathan G, Rao PG. 2005. The application of power ultrasonic in fatliquoring process. Journal- American Leather Chemists Association 100(5), 187-195.
Viktor L, Viktoriya P, Anatolij D. 2006. Transformation of the collagen structure during beam-house processes and combined tanning. The Proceedings of the Estonianof Sciences 12(3), 188-198.
Zwieten R, Verhaagen B, Schroën K, Rivas DF. 2017. Emulsification in novel ultrasonic cavitation intensifying bag reactors. Ultrasonics Sonochemistry 36, 446-453.
M. A. Habib (2017), Ultrasound processing for high quality leather fat liquor production based on recovered fish oil; JBES, V11, N3, September, P151-158
https://innspub.net/ultrasound-processing-for-high-quality-leather-fat-liquor-production-based-on-recovered-fish-oil/
Copyright © 2017
By Authors and International
Network for Natural Sciences
(INNSPUB) https://innspub.net
This article is published under the terms of the
Creative Commons Attribution License 4.0